Subject: SAP-Production Planning (PP)

Location: Farmington Hills, Michigan

Duration: 40 Hours

Start Date: Jul 3rd, 2010 

Fee: $2500.00

Learn from an expert instructor. Our expert instructors are themselves have years of experience in the real world as well as in teaching. A large majority of our instructors are Full-time consultants and provide solutions to a wide variety of companies.

Topics to be covered

• PP Organization Structures:
  • Company Code
  • Plant - Definition
  • Storage Location
• Material Master:
  • Industry Sector and Material Type
  • Material Master Views
  • Material Master: PP Data
  • Material Master: Defaults
  • Screens for maintaining a material master
  • Number assignment for materials
  • Units of Measure
  • Material Status
  • Extending a material
  • Materials List
  • Deleting a material
  • Configuring Material master
  • Exercises and Solutions
  • Transaction codes and tables involved in Material Master
• BOM Management:
  • Definition of BOM
  • Terminology
  • BOM Integration
  • BOM Categories
  • Usage
  • BOM Default Settings
  • BOM example
  • BOM Structure
  • BOM Status and Item status
  • Item Categories
  • Recursion
  • Exercises and Solutions
  • Transaction codes and tables involved in  BOM
• BOM Reporting Functions:
  • BOM Explosion
  • Where-used lists
  • Single and multi-level where used lists
  • Mass Change in BOMs
  • BOM Comparisons
  • Product Structure
  • Variant BOM & Multiple BOM
  • Exercises and Solutions
• Routing master data:
  • Work centers
  • Production Resources and Tools (PRTs)
  • Standard Value Key
  • Operation control Key
  • Exercises and solutions
• Routing:
  • Routing Usage
  • Routing Structure
  • Routing
  • Task List Categories
  • Routings and Rate Routings
  • Reference Operation Sets
  • Material Assignment
  • Exercises and solutions
  • Transaction codes and tables involved in Routing
• Demand Management:
  • Planning Strategies
  • Make-to-stock production
  • Planning with final assembly
  • Planning at assembly level
  • Make-to-order production
  • Individual/Collective Indicator
  • Phantom assemblies
  • Planned Independent Requirements
  • Exercises and solutions
• MRP Run:
  • MRP Types
  • MPS
  • MRP
  • Re-order point planning
  • Single-item, single-level planning
  • Single-item, multi-level planning
  • Total Planning
  • Lot Sizing options
  • Exercises and solutions
• Processing MRP Results:
  • Stock/Requirements List
  • MRP List
  • Collective access of Lists
  • Display Filters
  • Personal settings
  • Exercises and solutions
• Production Orders:
  • Definitions in the production order
  • Production orders and organizational structures
  • Master data for the production order
• Order structure and processing:
  • Elements of an order
  • Production order – Header
  • Production order – Operation
  • Production order – Material Components
  • Creating production orders
  • Changing production orders
  • Stock/Requirements List
  • Collective conversion of planned orders
  • Exercises and Solutions
• Order release and follow-up functions:
  • Order release functions
  • Status Management
  • Availability check for material
  • Printing order documents
  • Exercises and Solutions
• Material staging:
  • Goods issue for a production order
  • Back flushing and settings
  • Movement type
  • Effects of goods issue
  • Exercises and Solutions
• Order confirmations:
  • Confirmation types and functions
  • Requirements for confirmations
  • Control parameters for confirmations
  • Milestone confirmation
  • Automatic goods receipt
  • Exercises and Solutions
• Collective orders:
  • Advantages of collective orders
  • Master data for collective orders
  • Order release
  • Availability check
  • Confirming collective orders
  • Cancelling confirmations
  • Reprocessing goods movements
  • Exercises and Solutions
• Repetitive Manufacturing:
  • Production types: Overview
  • Modules in PP Application
  • Discrete production
  • Repetitive Manufacturing
  • Material provision and back flushing in RPT Mfg.
  • Discrete Manufacturing VS Repetitive Manufacturing
  • Master Data: Material
  • Master Data: RPT Profile
  • Production Versions
  • Rate Routings
  • Planning Table
  • Back flushing
  • Back flushing errors